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Strong and black

3D-Printed Joints for the Support Arm of the Therapy Device

OXXID developed the design for an electromagnetic therapy device, utilizing 3D printing in the process. 1zu1scale manufactures sturdy handles and joints for the support arm of the applicator, which weighs approximately two kilograms. Thanks to PA Black, the 18 components will now come out of the printer in the desired black color. Eliminating the need for painting also reduces the unit price.

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For small-batch plastic parts ready for production, 3D printing is the ideal solution when production volumes are manageable. We specialize in these types of parts and guarantee their quality.

Enrico Hübner,Business Developer

Enrico Huebner

The Perfect Solution for Quantity and Demand

The design firm OXXID has developed an award-winning device design for a high-quality medical device. Using robust 3D-printed components, 1zu1scale provides a solution that is both lightweight and stable for the support arm of the applicator, which weighs approximately two kilograms. Eighteen original black plastic components—ranging in size from 6 to 15 centimeters—form durable handles and joints for the approximately one-meter-long movable assembly. The visible elements impress across the board—visually, haptically, and functionally.

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Components

18 original black 3D-printed plastic parts for a sturdy mounting arm

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Properties

Black color, high strength

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Scaling

Series starting with item 1, with ongoing design improvements

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Additional Services

Switching to PA Black as a Pioneering Project

SCALE: One Process, many Advantages

Sketch

3D Printing as a Fixed Point

  • Function, demand, and application make 3D printing the ideal solution
  • Initial design using 3D-printed components
  • A proven partnership with 1zu1scale as a foundation of trust

Check

Reliability Provides Security

  • Streamlined coordination between OXXID and 1zu1scale
  • Fast delivery for prototyping and testing with end customers
  • On-time delivery and cost control for a rapid market launch

Approve

Ready for the market right away

  • The components immediately impress with their high quality, precision, and strength
  • First mini-series for pilot use in the field after just a few months
  • Switch to PA Black as a way to further reduce costs

Launch

Evolution in Action

  • 3D printing enables agile and iterative product development
  • OXXID refines the design based on real-world feedback
  • Design optimizations for a better ergonomic experience

Execute

Black series

  • Switching to PA Black as a Way to Further Reduce Costs
  • OXXID Begins Redesign Following Manufacturer Changes to the Applicator
  • 1zu1scale Is a Partner for Rapid Scaling

Designed and made for 3D printing

When it came to the mounting arm for a therapy device, OXXID put two and two together: the requirements and needs were a perfect fit for 3D printing. As a reliable partner, 1zu1scale ensured on-time and on-budget production of plastic components that were immediately ready for series production. Additive manufacturing and 1zu1scale’s role as a technological pioneer will pay off even more for OXXID in the future: PA Black reduces the price per component—while maintaining consistent quality.

We speak the same language, communicate openly, and thus quickly achieve usable results. The biggest advantage is definitely 1zu1scale’s reliability. When it comes to series production, meeting deadlines and staying within budget are the most important factors. 3D printing was the best choice for us from the very beginning. 1zu1scale has enabled us to pursue agile and iterative product development.

Luca Prohl,Project Manager at OXXID

Questions & Answers

They form the lightweight and sturdy joints and grips of a support arm for an applicator.

It holds an applicator weighing about two kilograms—which has an integrated copper coil—steadily above the patient’s body for a specific period of time.

18 components ranging in size from 6 to 15 centimeters.

The components are manufactured using Farsoon’s 4-fiber laser melting technology and the high-performance black material PA Black. This eliminates the need for post-processing coloring.

The plastic components must withstand heavy and prolonged stress.

As visible components of a premium device that come into regular contact with disinfectants, they require the highest quality and durability.

The components, designed for mass production, were immediately suitable for pilot use in everyday practice. OXXID was then able to quickly improve the design with minimal time and cost. With PA Black, 1zu1scale unlocked further cost-saving potential.

Project Managers

From idea to series: The people behind the project.

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