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Additive Manufacturing Processes for Industry 4.0

Consulting & Series Production with 1zu1scale

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Additive manufacturing processes enable complex geometries, lightweight construction, and efficient series production. With state-of-the-art additive manufacturing technology, 1zu1scale supports companies in Industry 4.0: from consulting and design analysis to prototyping and industrial series production. Our SLS technology guarantees high capacity, precision, and repeatability for any series size.

Our Expertise

Consulting & Design Recommendations

  • Material and manufacturing consulting for additive manufacturing systems
  • Optimization of geometries, wall thicknesses, undercuts
  • Focus on additive manufacturing technology for series production

Note: The actual CAD implementation is carried out by the customer; 1zu1scale provides consulting support for series production readiness.

Prototyping & Functional Testing

  • SLS, SLA, and FDR prototypes
  • CT scan & digital measurements
  • Functional and stress tests

Additive Series Production

  • Industrial SLS and FDR systems
  • Repeatable manufacturing for series products
  • Optimized production planning and material efficiency

Finishing & Refinement

  • Painting, printing, EMC coating
  • Quality control for fit, surface, and function

Industrie 4.0 Integration

  • Digital production planning & process monitoring
  • Traceability and networking of production
  • Automated quality control

Advantages of Working with 1zu1scale

  • Precise advice on design, materials, and manufacturing
  • Rapid prototyping with maximum accuracy
  • Industrial series production on SLS systems with high repeat accuracy
  • Finishing and printing from a single source
  • Seamless integration into Industry 4.0 manufacturing
Innovations can only succeed with reliable partners. 1zu1scale supports us in additive manufacturing processes with high quality, on-time delivery, and precise solutions.

Mattias-Manuel Speckle,Head of Additive Manufacturing Prototyping, Festo

FAQ – Additive Manufacturing

Material is applied layer by layer to produce complex components efficiently and precisely.

Medical technology, mechanical engineering, automotive, aviation, consumer goods—anywhere where precision and series production are required.

PA12, PA11, some of which are food-safe or biocompatible, as well as composite materials for special requirements.

Consulting on design and materials, prototyping, series production, finishing, and quality assurance—all from a single source.

Digital production planning, process control, traceability, and networking for efficient and scalable series production.

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Start your project with 1zu1scale – additive manufacturing at the highest level

Are you planning series production, prototyping, or complex components using additive manufacturing processes? 1zu1scale offers you consulting, manufacturing, and finishing from a single source – with precise SLS systems and modern manufacturing technology.

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Turn your additive manufacturing into successful series production – together with 1zu1scale.

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