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3d Printing Prototypes

Precision from concept to series production

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3D printed prototypes enable companies to quickly and accurately transform ideas into tangible components. With over 30 years of experience in prototyping, 1zu1scale supports companies in quickly achieving their desired goals during this crucial development phase. Using state-of-the-art SLS and FDR technology, we manufacture prototypes for design verification, functional and stress testing – from the initial idea to the production-ready template.

Our Services for 3D Prototypes

Consulting & Design Review

  • Evaluation of component geometry for additive manufacturing
  • Material and process consulting
  • Optimization for function, stability, and costs

Rapid Prototyping

  • SLS and FDR prototypes for rapid testing
  • Realistic models for function and fit accuracy
  • CT scan and digital measurement for precise analysis

Iterative Optimization

  • Adjustments to construction and design
  • Improvement of air ducts, undercuts, and wall thicknesses
  • Goal: Production-ready components

Pre-Series Production

  • Production of test or small series
  • Material selection according to final application
  • Preparation for series production

Advantages of 3D Printing Prototypes with 1zu1scale

  • Fast implementation: From CAD model to physical component in just a few days
  • High precision: Repeatable prototypes for real-world functional testing
  • Material diversity: From robust PA12 to flexible, biocompatible materials
  • Series preparation: Optimization of geometry, tolerances, and assembly prior to series production
  • 30 years of expertise in prototyping: We efficiently guide companies through the development phase and quickly bring ideas to fruition
Innovations can only succeed with reliable partners. This is demonstrated by our Bionic Learning Network and also proven by our collaboration with 1zu1scale. The highest quality, adherence to deadlines, and good communication go hand in hand and ensure the success of the project.

Mattias-Manuel Speckle,Head of Additive Manufacturing Prototyping, Festo


FAQ – 3D Printing Prototypes


A prototype is a physical component created using additive manufacturing processes to test design, function, or fit.

Primarily SLS (selective laser sintering) and FDR (fine detail resolution) for precise, resilient models.

Plastics such as PA12, PA11, some of which are biocompatible or food-safe; flexible materials are also available depending on requirements.

Fast implementation, complex geometries, low material usage, high repeatability – ideal for functional and design testing.

Consulting on design and materials, prototype manufacturing, functional testing, pre-series production, and optimization for series production.


Contact us

Start your 3D prototyping project with 1zu1scale.

Are you planning functional tests, design validation, or pre-series production? 1zu1scale offers comprehensive consulting, manufacturing, and quality assurance for 3D-printed prototypes—reliable, precise, and close to series production.

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Bring your idea to life with 3D printed prototypes – together with 1zu1scale and over 30 years of prototyping expertise.


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